Pipe strain happens when the piping is not adequately supported, either by the use of pipe supports underneath (stiff legs), hangers, or both. It can cause problems when bolting up flanges and can contribute to premature seal failure. Pipe strain can also move the pump or base. For those performing precision shaft alignment, this can…
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Collecting vibration data is a crucial step in a reliability program. However, it is just one step in the process. Consistently collecting accurate data under varying operating conditions is essential for effective analysis and maintenance. Operating conditions such as speed, load, and production processes must be meticulously documented and followed to maintain consistent data amplitudes…
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Acoem is a renowned Laser Shaft Alignment Systems manufacturer, offering the AT-Series range of tools tailored to different applications and requirements. The lineup includes the AT-100, AT-200, AT-300, AT-400, and EXO, each designed to address specific alignment challenges across various machinery types. This article aims to highlight the benefits of the AT-Series of tools and…
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Vibration data was taken on a motor/pump during initial training on the Acoem Falcon. This pump was chosen based on history and a visual inspection. The visual inspection pointed towards a potential misalignment issue. Misalignment Diagnosis The Accurex software in the Falcon diagnosed misalignment. This was confirmed by the Acoem EVO laser alignment tool.…
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Recently I conducted training at a location that had quite a large population of centrifugal pumps, the majority of which were overhung pumps. As you can see from the diagram below, the overhung pump casing bolts to the volute by a ring of bolts in a circular flange. Issues with Bolt Bound and…
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A customer called me recently with concerns about a pump alignment job he completed about six months earlier. He had checked the alignment again and found that the alignment values changed. He was concerned that he had done something wrong. I explained to him that he was performing the alignment correctly, however, the machine could…
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Aligning motors to pumps, fans, compressors, etc., it’s what we do. But occasionally we get to assist a customer perform some real “millwright” work! Case in point – a 1000HP Caterpillar engine, driving a backup floodwater pump for a large municipality in the southeast US. This pump is critical to prevent flood water from mixing…
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A few years back, there was a game show that used the idea of “Phone a Friend” when a contestant got in a jam. At Acoem USA, we have been a “friend” for maintenance and reliability personnel for a long time! I recently took a call from a maintenance mechanic who was installing a new…
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Fans are a very common component in industry, they are used to move air from one place to another. Fans are used in dust collection, supplying air to boilers, provide ventilation to factories, are used in the manufacturing process and more. Even your HVAC system at home has a fan/blower in it to move the…
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Fire pumps are probably THE MOST CRITICAL machines in industrial and commercial buildings. If they don’t work when they are supposed to, no other machine in the building matters. A fire pump needs to be reliable enough to run for a few hours. After that, either the fire is out, or the building is gone.…
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Recently, I provided training for a location that had vertical mounted electric motors driving pumps that were one or more floors below them. In this case, these pumps were driven with Cardan Shafts, however they did not have the typical 5-to-15-degree angles (between the motor & pump shafts and the drive shaft) recommended for lubrication…
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I’ve never been a maintenance supervisor, but I have worked for several. And when a machine has had problems, most maintenance supervisors have 5 questions: What’s wrong with it? How bad is it? How much longer can we run it? What do we have to do to fix it? What can we do to prevent…
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I heard this saying recently, and I like it a lot! Whether we are talking about woodworking, precision maintenance, shaft alignment, or any number of other crafts or technical operations-it is true. In my time as a trainer for Acoem USA, I have heard mechanics say (more times than I could count) “my (current alignment…
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Recently I came across a new pump skid where an alignment check was performed after installation during new construction. Even though it did not have much run time there were already telltale signs of misalignment as indicated by the coupling insert dust on the base. The new pump skid came aligned from the factory: A…
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We have written numerous blogs on pump bases, they still at times contribute to precision shaft alignment challenges. A recent class at a wastewater treatment plant, was having difficulty controlling soft foot on several different pump skids with composite bases. Previous blogs have described how a bad base can contribute to soft foot. In this…
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