Categories: Belt Alignment

Sheave Alignment Is the First Step in Making V-Belts Last

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By on February 13, 2014

VibrAlign recently released an excellent how-tovideo on its You Tube channel.  This video explains not only how to use the VibrAlign Belt Hog laser sheave/pulley alignment tool, but also introduces the 3 concepts of sheave misalignment and how to correct them.

https://www.youtube.com/watch?v=NmtMGikWApw

However proper sheave alignment is only one step in making belts last.  To get the maximum life out of belts, be sure to: 

Use the Right Belt Size – Belts come in many different widths, sizes, and profiles.  Make sure the belts and sheave groove(s) match.

photo-1-belt-size

Never RollBelts On!Its easy to get in a hurry and roll the belts on without loosening the motor.  But it is very unsafe, can easily damage belts and sheaves, and induces hard loads on bearings and shafts.

Check Your Sheave Groove(s) for WearSheave wear is often overlooked, because many people think a rubber belt could never wear out a cast iron or steel sheave.  But they can, and do wear out.  A sheave groove measuring tool is inexpensive, and can usually be picked up at your local power transmission supplier.

photo-2-sheave-groove-guage photo-3-sheave-wear

Assure Proper Sheave Alignment – Laser tools really are best for this.  With a laser tool, you can correct not only the horizontal offset misalignment but also the vertical and horizontal angular misalignment which are difficult to detect with a straightedge or string.

photo-4-belt-hog-mounted

Assure Proper Belt TensionProper belt tension is not an exact science, but is important for long belt life.  Too little tension causes excessive heat and noise, and can cause the belts to slip and pop, reducing their life.  Too much tension causes band breakage, and dramatically decreases bearing life, due to excessive radial loading.  Invest in a belt tension tool, and become familiar with how to use it.  These can also be picked up at your local power transmission supplier.

photo-4-belt-tension-tool-250x200

Assure Proper VentilationBelts can generate quite a bit of heat in their normal operation.  Be sure that belt guarding is well ventilated to help dissipate this heat.

photo-6-belt-guard photo-7-belt-guard

Recheck Belt Tension After Break-InThis step is often overlooked by mechanics, but is important.  As belts match the groove profile of the sheave, stretch a little, and heat up, belt tension normally can change.  A quick re-check and re-tightening if needed can increase belt life substantially. When re-tensioning belts use the laser tool to ensure the horizontal angular alignment is maintained.

These simple steps take a few more minutes, but can and will dramatically increase the life of belts, sheaves, and bearings.

 

 

About the Author

Stan Riddle joined VibrAlign in 2008. He has over 35 years experience in aligning industrial machinery. Stan received his AAS Degree in Machinist Technology from Surry Community College in Dobson, NC, and also holds a diploma in Industrial Systems Technology from Forsyth Technical Community College in Winston-Salem, NC, where he was also an instructor in the program.

Stan began his maintenance career working as a machinist and millwright for companies such as Weyerhaeuser, R.J. Reynolds, and Tyco Electronics. He also has over 25 years experience in Predictive Technologies, such as vibration analysis, thermography, oil analysis, and ultrasonic inspection. He is a certified Level III Vibration Analyst with the Vibration Institute, and is a Past Chairman and Board Member of the Piedmont Chapter.

Stan and his wife live in Yadkinville, NC.

2 responses to “Sheave Alignment Is the First Step in Making V-Belts Last”

  1. Very useful post! A common problem people run into when checking their v-belts is a worn cover on the back side of the v-belt. I hope you also share your insights about that 🙂

  2. Looking v belt alignment tools

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