Condition Monitoring

The Importance of Mechanical Skills in the Data Center: Bearing Replacement

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By on July 15, 2019

A key purpose of vibration analysis is to detect bearing problems before bearings fail and damage is done. This, of course, means that bearings will need to be replaced.  Proper bearing extraction and installation is important to extending the life of bearings as well. First, it is important to know when you need to replace […]

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Machine Info You Need to Know Prior to Measurement

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By on July 10, 2019

Before you can implement a condition monitoring program, it is important to document certain information on your machines. This post will hopefully help you organize your routes and efficiently implement a predictive maintenance plan. Even better, you can download our free Machine Data Sheet which will give you fields to fill in all the important […]

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Proper RPM Set Up with the OneProd Falcon

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By on June 26, 2019

One key bit of data required when collecting data or analyzing it is accurately pinpointing the RPM. When we set up schematics in the Machine Set Up module  we tell the software what the RPM is here. When setting up a machine in the Nest you can choose either fixed speed, variable speed with keyboard, […]

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The Importance of Mechanical Skills in the Data Center: Lubrication

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By on June 11, 2019

Another important skill a data center maintenance worker needs is an understanding of the fundamentals of lubrication. Although lubrication may seem simple, there is a good deal of skill behind knowing proper lubrication methods, quantities, and the difference between over and under lubrication. And because under or over lubrication can cause serious problems such as […]

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The Importance of Mechanical Skills in the Data Center: Precision Measurement

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By on June 6, 2019

We have been privileged to both sell tools and shaft alignment, vibration testing, and precision maintenance training for several different data centers throughout the US.  Most of the maintenance technicians we encounter have solid electronics and computer skills, but some are less experienced with mechanical skills. Thus, some of the challenges faced by these maintenance […]

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Precision Maintenance in Data Centers

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By on May 3, 2019

  The emergence of portable computers, the internet, and the ubiquity of portable smart devices has given rise to a new type of industry–the data center. A data center is simply a building used to house computer servers. While these servers may be used for many different types of data storage, their requirements for in-house […]

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Changing ONEPROD FALCON Settings for Hard-Wire Sensors

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By on April 17, 2019

From time to time, when performing route-based vibration analysis, you run across situations where access is limited to a data collection point. For example, this large pump below. Climbing up a structure to collect vibration data is unsafe and keeping a ladder stationed nearby can cause headaches as well. A simple solution is to permanently […]

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Adding Machines to an Existing Route in Your Nest Software.

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By on February 28, 2019

Sometimes machines need to be added to a route that is already established. This is quite easy to do in the Nest. After you have collected all the pertinent information including machine name, RPM and horsepower (at a minimum) go into your Nest home screen and select “set up machine”. Once into machine set up […]

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Here are the Top Maintenance Tips from VibrAlign Experts

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By on January 7, 2019

As you may have noticed if you follow VibrAlign’s social media accounts, we have been going through “Maintenance Tip Mondays” for the past couple months. This is a fun opportunity to hear from our experienced technical trainers as they share the top tips and tricks they have learned over the years in the field and […]

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Seal Failures Caused by Base Issues

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By on December 13, 2018

Taking the ONEPROD Falcon to the field is a big part of the 2-day training we provide on our entire Falcon line of condition monitoring tools. When we go to the field we always find interesting issues to analyze and discuss. A recent check of a centrifugal pump yielded one of those issues. The pump […]

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Mechanical Looseness Identification

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By on November 2, 2018

A common vibration signature on equipment is looseness. There are two types of looseness: structural/fastener, fit between rotating components. For this discussion, we will focus on structural and fastener looseness.  Typically, it is highly directional, occurs at 1xRPM, and will look similar to this spectrum. In this case, the vibration was confined to the vertical […]

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Vibration Sensor Mounting Tips

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By on September 13, 2018

Accelerometers by nature are sensitive tools. This sensitivity is heavily influenced by how the sensor is mounted. Standard accelerometers are mounted several ways based on need and application. Typical route-based data collecting will be done with a rare earth magnet. The magnet can be either flat or a two-pole type. This provides good data with […]

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What is the Difference between Unbalance and Runout?

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By on September 5, 2018

Unbalance and runout are two terms that we hear frequently in the predictive maintenance community. Both unbalance and runout can be serious issues and need to be addressed to prevent inefficient functioning and damage to machines. Unbalance occurs due to corrosion, erosion of the fan wheel, or if a correction weight is removed. Runout occurs […]

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The 3 Types of Unbalance You Should Know About

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By on September 4, 2018

We often hear about how to correct unbalance in rotating machinery, but to correct unbalance, it is first necessary to accurately diagnose what type of unbalance your machine is experiencing so that you can take the proper action to correct the problem. In this post, we will go over the three types of unbalance you […]

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Here are 10 Important Steps of a Predictive Maintenance Plan

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By on September 4, 2018

As the resurgence of manufacturing and processing in America continues, the requirements on all of us to do more with less will only grow more important in order to reach the needed profitability goals. Combine this downward pressure with the diversity of today’s plants and their mechanical components, and the overwhelming gap of skilled workers […]

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