Condition Monitoring

Precision Maintenance in Data Centers

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By on May 3, 2019

  The emergence of portable computers, the internet, and the ubiquity of portable smart devices has given rise to a new type of industry–the data center. A data center is simply a building used to house computer servers. While these servers may be used for many different types of data storage, their requirements for in-house […]

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Changing ONEPROD FALCON Settings for Hard-Wire Sensors

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By on April 17, 2019

From time to time, when performing route-based vibration analysis, you run across situations where access is limited to a data collection point. For example, this large pump below. Climbing up a structure to collect vibration data is unsafe and keeping a ladder stationed nearby can cause headaches as well. A simple solution is to permanently […]

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Adding Machines to an Existing Route in Your Nest Software.

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By on February 28, 2019

Sometimes machines need to be added to a route that is already established. This is quite easy to do in the Nest. After you have collected all the pertinent information including machine name, RPM and horsepower (at a minimum) go into your Nest home screen and select “set up machine”. Once into machine set up […]

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Here are the Top Maintenance Tips from VibrAlign Experts

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By on January 7, 2019

As you may have noticed if you follow VibrAlign’s social media accounts, we have been going through “Maintenance Tip Mondays” for the past couple months. This is a fun opportunity to hear from our experienced technical trainers as they share the top tips and tricks they have learned over the years in the field and […]

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Seal Failures Caused by Base Issues

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By on December 13, 2018

Taking the ONEPROD Falcon to the field is a big part of the 2-day training we provide on our entire Falcon line of condition monitoring tools. When we go to the field we always find interesting issues to analyze and discuss. A recent check of a centrifugal pump yielded one of those issues. The pump […]

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Mechanical Looseness Identification

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By on November 2, 2018

A common vibration signature on equipment is looseness. There are two types of looseness: structural/fastener, fit between rotating components. For this discussion, we will focus on structural and fastener looseness.  Typically, it is highly directional, occurs at 1xRPM, and will look similar to this spectrum. In this case, the vibration was confined to the vertical […]

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Vibration Sensor Mounting Tips

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By on September 13, 2018

Accelerometers by nature are sensitive tools. This sensitivity is heavily influenced by how the sensor is mounted. Standard accelerometers are mounted several ways based on need and application. Typical route-based data collecting will be done with a rare earth magnet. The magnet can be either flat or a two-pole type. This provides good data with […]

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What is the Difference between Unbalance and Runout?

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By on September 5, 2018

Unbalance and runout are two terms that we hear frequently in the predictive maintenance community. Both unbalance and runout can be serious issues and need to be addressed to prevent inefficient functioning and damage to machines. Unbalance occurs due to corrosion, erosion of the fan wheel, or if a correction weight is removed. Runout occurs […]

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The 3 Types of Unbalance You Should Know About

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By on September 4, 2018

We often hear about how to correct unbalance in rotating machinery, but to correct unbalance, it is first necessary to accurately diagnose what type of unbalance your machine is experiencing so that you can take the proper action to correct the problem. In this post, we will go over the three types of unbalance you […]

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Here are 10 Important Steps of a Predictive Maintenance Plan

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By on September 4, 2018

As the resurgence of manufacturing and processing in America continues, the requirements on all of us to do more with less will only grow more important in order to reach the needed profitability goals. Combine this downward pressure with the diversity of today’s plants and their mechanical components, and the overwhelming gap of skilled workers […]

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How to Measure Your Machine’s RPM

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By on September 4, 2018

Determining the RPM (revolutions per minute) of your machine is an important part of conscientious condition monitoring. Significant loss of time and productivity can occur if your machinery is not operating at the correct RPM. That’s why it is imperative to be able to quickly and accurately determine the RPM. In this post we will […]

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Condition Monitoring Basics: The Importance of Routes

By on July 31, 2018

One of the basics of condition monitoring is establishing routes so that you can efficiently check the diagnostics of all your machines in an orderly, structured way which does not disrupt the daily tasks of other workers in your plant. Routes help to guide the mechanic to the next machine in a logical order rather […]

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Using the Smart Machine Checker as a Lubrication Tool

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By on July 10, 2018

The Fixturlaser Smart Machine Checker (SMC) is a great mechanic’s tool, for evaluating the overall health of rotating machinery.  But did you know it’s also a lubrication tool for greasing bearings?  Let me explain. One of the vibration measurements in the SMC is called Bearing Defect Factor.  The Bearing Defect Factor is a measurement of […]

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Permanent Mounted Sensors

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By on June 20, 2018

At the wrap up of a recent Hawk/SMC class the discussion was around what rotating assets to collect vibration data on going forward. The conversation quickly turned to a few keys assets that had the ability to impact large percentages of the downstream processes. The area technicians said that even though the machine was very […]

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Calculating VFD Motor Speed

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By on March 13, 2018

When using the Fixturlaser Smart Machine Checker (SMC) or any of VibrAlign’s Condition Monitoring Tools, there are typically only two variables you need to know for an accurate diagnosis of your machine.  You need the horsepower of the motor and the correct rotating speed.  This information will usually be stamped on the motor data plate.  […]

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