Machinery Maintenance

What is Fluting and How to Fix It

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By on September 3, 2019

  Fluting can be an issue on bearings if you don’t know how to look for the signs. In this post we will cover what fluting is and how to fix it when it occurs.  First, what is fluting? Fluting is damage caused to a bearing due to an electrical current induced on the shaft […]

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The Importance of Mechanical Skills in the Data Center: HVAC

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By on July 30, 2019

Knowledge of HVAC systems is essential for data center workers since heating, ventilation, and air conditioning are so integral to the data center. A good HVAC technician will be familiar with a wide range of HVAC systems, controls, and installation methods. The skills needed for a thorough knowledge of HVAC include: Knowledge of refrigeration Knowledge […]

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RESOURCES

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By on July 16, 2019

I read that Albert Einstein once said, “I don’t need to know everything, I just need to know where to find it when I need it.” If one did some research, that may not necessarily be true. However, if a question comes up, it’s always helpful to have resources to refer to. When it comes […]

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The Importance of Mechanical Skills in the Data Center: Pump Maintenance and Overhaul

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By on July 8, 2019

Are you prioritizing a regular, predictive maintenance routine for pumps in your facility? Implementing a PdM plan is important for any piece of equipment in your facility. It is essential for sustained function and efficiency of pumps, especially since it is estimated that they account for 25 percent of total motor system energy in the […]

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The Importance of Mechanical Skills in the Data Center: Precision Shaft Alignment

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By on June 21, 2019

  Knowing how to perform a precision shaft alignment is important when it comes to maintenance skills. Whether you are using dial indicators or a laser alignment tool (if you are in the market for either, we have several options here), being able to achieve an accurate, repeatable alignment is key. A few reminders: The […]

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The Importance of Mechanical Skills in the Data Center: Lubrication

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By on June 11, 2019

Another important skill a data center maintenance worker needs is an understanding of the fundamentals of lubrication. Although lubrication may seem simple, there is a good deal of skill behind knowing proper lubrication methods, quantities, and the difference between over and under lubrication. And because under or over lubrication can cause serious problems such as […]

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The Importance of Mechanical Skills in the Data Center: Precision Measurement

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By on June 6, 2019

We have been privileged to both sell tools and shaft alignment, vibration testing, and precision maintenance training for several different data centers throughout the US.  Most of the maintenance technicians we encounter have solid electronics and computer skills, but some are less experienced with mechanical skills. Thus, some of the challenges faced by these maintenance […]

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Emergency Generators: Making it Possible for the Show to Go On

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By on May 23, 2019

Just like for any plant, it is critical for the data center to sustain minimal to no interruptions to normal processes. The amount of (often sensitive) data housed in the data center servers makes it imperative that data centers continue to run, no matter the conditions. This is why backup generators are so important. In the […]

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Data Center Fans: Blowing More Than Hot Air

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By on May 20, 2019

In this installment of our data center maintenance series, we will discuss fans. While HVAC chillers ensure cool water supplied to fans for cool air is pumped into the servers in a data center, fans ensure that the hot air from the servers is removed efficiently and redirected to the Computer Room Air Conditioning (CRAC) […]

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HVAC Chillers: Keeping Things Cool in the Data Center

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By on May 9, 2019

This is the second installment of our series on data center equipment and maintenance. Among the types of equipment that require mechanical maintenance in a data center are HVAC chillers. HVAC chillers are widely used in data centers to cool the water used for heating, ventilation, and AC units. Since these chillers often run nonstop, […]

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Precision Maintenance in Data Centers

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By on May 3, 2019

  The emergence of portable computers, the internet, and the ubiquity of portable smart devices has given rise to a new type of industry–the data center. A data center is simply a building used to house computer servers. While these servers may be used for many different types of data storage, their requirements for in-house […]

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Training or No Training, It’s a Leadership Question

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By on May 1, 2019

It’s no secret that there is a shortage of skilled labor in manufacturing, specifically in machinery maintenance. Therefore, those in leadership positions must answer the question “training or no training?”. Another way to look at it is, am I willing to invest in the workforce to better insure a more reliable operation? I wrote a […]

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Balancing How To #3-Where and How to Place and Affix a Trial Weight

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By on April 25, 2019

Once unbalance is determined, the original unbalance run (amplitude and phase) is measured, and a trial weight size is determined, the next step is where to place the trial weight. If you have no balancing record for this rotor, where to place the weight is little more than a guess.  But there are some things […]

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Visual Inspection of Couplings and Machinery Components

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By on March 27, 2019

Some things just don’t pass the “eye test”.  Your eyes are actually great tools for seeing things that are not straight, not plumb, not level (pictures hanging on a wall for example), not right.  Many times, just by looking at a coupling you can tell “it’s not aligned”, and you are usually correct. Visual Inspection: […]

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STILL FRUSTRATED!!!

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By on March 21, 2019

Although we have many excellent blogs on the cause of non-repeatability, or more commonly known as frustration when attempting a precision shaft alignment, this issue continues to come up nearly every training session I conduct. And the number one cause? Not controlling backlash or looseness. All the trainers teach this and VibrAlign has a very […]

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