Categories: Shaft Alignment,Machinery Maintenance,Other Topics

Alignment Check vs. Alignment

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By on March 7, 2019

One question that arises regularly in training is about doing alignment checks. Is it okay to just check the alignment? Of course, it is. As a matter of fact, many industries have dedicated crews to specifically do alignment checks. The major difference is no equipment is moved, just measured. We lockout, remove guards, install the laser, measure and record the data.

There a few reasons for alignment checks.

  • To verify and document the alignment.
  • To help troubleshoot and diagnose other issues, root cause analysis, or elimination of possibility.
  • If abnormal vibration readings point toward misalignment.
  • A “hot” alignment check to verify the thermal growth targets (offsets) used for the “cold” alignment. There are related safety and time issues related to performing hot alignment checks which need to be addressed. You need to quickly lockout and measure the machine position before cooling begins. (For instance, a reciprocating compressor manufacture recommends getting hot alignment readings within 30 minutes of equipment shutdown). Our tools can help with that.

Even when we are going to perform an alignment on a piece of equipment, it is a good practice to record a pre-alignment measurement to document or maybe explain any possible issues later. Data is good. Once misalignment is discovered or verified. It should be corrected. If not immediately, then scheduled very soon after to eliminate the detrimental effects on the machine.

Be sure to follow the COMPLETE procedure of precision shaft alignment from the beginning. I recommend against quick shim adjustments or moves. If I am doing the job, I will remove and discard the shims and begin cleaning, etc… Follow the pre-alignment steps as prescribed by VibrAlign for successful results. Alignment process videos are available at Vibralign.com/resources/video-library.

About the Author

Tom comes to us as the result of a positive customer experience with VibrAlign. After 16 years with Wausau Paper in Rhinelander, Wisconsin, he was transferred to a greenfield project in Harrodsburg, Kentucky. One of this tasks was to research alignment tools. As Tom tells it, “I was amazed at the ease of use the VibrAlign tools offered. Then to understand the values of VibrAlign… I wanted to be part of this team.”

Tom is a Journeyman Millwright/Pipefitter with 16 years in the paper industry and customer service training provided by Walt Disney World in Orlando, Florida.

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