Categories: Shaft Alignment

Small Details Make A Big Difference in Shaft Alignment

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By on October 29, 2012

Today’s maintenance personnel are tasked to do more in less time so production can resume as soon as possible. As such, aligners of rotating machinery may believe they are saving time by eliminating some steps of the shaft alignment process when in reality the opposite is true.

An alignment check was performed on a process pump during the OJT phase of a shaft alignment training class at an ore processing facility.

The initial results disclosed the vertical offset to be out of tolerance.

VibrAlign Best Alignment

The class set to work correcting the alignment following our Best Alignment Practices, taking care of the small steps, while using the Verti-Zontal compound move.

They:

  • Cleaned around and under the feet using a water hose than drying with air.
  • Performed a soft foot check.
  • Mic’d the old shims under the feet, replacing corroded and damaged shims as needed.
  • Consolidated shims when making the vertical correction leaving no more than 5 shims under the movable machine’s feet.
  • Maintained a cross pattern tightening sequence using three passes and the same person to tighten the hold down bolts.
  • Eliminated coupling backlash when taking alignment readings

The final results? The shaft alignment was finished 31 minutes with only two spins of the shafts!

VibrAlign Best Alignment Practice

About the Author

Brad Case has been associated with VibrAlign since 1990, first as a manufacturer’s representative, than joining the company as a direct employee in 2005. He has over 35 years experience in aligning industrial machinery. Brad attended Texas Tech University, in Lubbock, TX.

Brad began his career in the automotive industry providing technical training, sales, and service for Murray Goldseal an aftermarket air conditioning component manufacturer. His background includes 25 plus years experience in sales, service and training, of Centralized Lubrication Systems, Couplings, Gearing, and Gear Reducers.

Brad and his wife currently live in Clifton, TX.

2 responses to “Small Details Make A Big Difference in Shaft Alignment”

  1. Stan Riddle says:

    Excellent! Work slow to work fast!

  2. Pumps says:

    Good Works very nice its useful for us …