Posts tagged with: condition monitoring

Calculating VFD Motor Speed

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By on March 13, 2018

When using the Fixturlaser Smart Machine Checker (SMC) or any of VibrAlign’s Condition Monitoring Tools, there are typically only two variables you need to know for an accurate diagnosis of your machine.  You need the horsepower of the motor and the correct rotating speed.  This information will usually be stamped on the motor data plate.  […]

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Soft Foot! Or Are You Just Pulling My Leg?

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By on February 12, 2018

It’s no joke that many machines operate with high levels of vibration due to soft foot.  These same machines often have a decreased life span due to this condition. Soft foot is a condition that should be eliminated during the precision shaft alignment process, if you’re performing proper alignments at all.  This condition can manifest […]

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Fix the Easy Things First!

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By on October 26, 2017

One of the hallmarks of a good maintenance technician is the ability to troubleshoot – not just using vibration tools, or volt meters, or laptops with Ethernet plug-ins, but the ability to troubleshoot machinery in their minds.  In other words, the ability to visualize what the problem might be. “Fix the easy things first” is […]

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Why Your Maintenance and Reliability Team Needs a Hype Man

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By on October 18, 2017

A hype man in rap and hip hop supports the primary rappers with exclamations and interjections, and attempts to increase the audience’s excitement. Emmanuel C. M. says, “the hype man is essential to a live performance. He is an integral piece to the whole show.  It’s his job to be the support for the performer, give the performer energy […]

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Using Bearing Defect Factor for Gear Defect Detection

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By on October 12, 2017

Bearing defect factor is a culmination of two technologies used for shock detection.  DEF is designed as an indicator for bearing defect detection, but can also be valuable in the detection of gear defects. Why is DEF significant? In the following data set are displayed Overall Vibration Velocity, Overall Acceleration, and Defect Factor.  The Overall […]

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Vibration Sensor Mounting Tips

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By on September 13, 2017

A vibration sensor (or accelerometer) measures vibration-simple, right?  But how and where you mount the sensor is CRITICAL to getting good information.  Here are some good tips to keep in mind. 1. Mount the sensor as close to the bearing location as you can safely do it. These sensors can measure vibration anywhere on the […]

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Fire Pump Maintenance

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By on August 30, 2017

Fire Pumps are a critical safety item in facilities across the world. Their purpose is to make sure a building has enough water pressure in case of a fire emergency. Of course, the hope is that they are never needed but if they are they need to perform reliably. Fire Pumps are typically tested on […]

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BEFORE and AFTER: The Effect on Vibration Levels

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By on August 24, 2017

One of the most enjoyable parts of precision shaft alignment training for me as a trainer, is the field portion. This provides the opportunity to build confidence that what the students learn in the classroom, really works in the field! In a recent Fixturlaser GO Basic class, the decision was made to align two recently […]

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Pump Vibration – Even Cavitation Isn’t Always Cavitation!

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By on August 2, 2017

Most people who work on, or around pumps are familiar with the term “cavitation”.  It is often used as a catch all phrase for any flow-related vibration on pumps, and is often reported by vibration analysts when: Pump noise level is high, Pump vibration is erratic, with lots of “noise” in the spectrum. But there […]

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TROUBLESHOOTING MOTOR UNBALANCE

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By on June 20, 2017

Electric motors are almost always well-balanced when they leave the motor manufacturer.  But occasionally, motor unbalance problems are picked up with vibration monitoring tools, such as the OneProd Hawk. Here are some easy troubleshooting methods to determine the cause of unbalance in the motor. An electric motor’s rotor, like any rotating mass, cannot become out […]

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Setting Up a Motor-Gearbox for Vibration Measurement

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By on May 25, 2017

Gearboxes are common in industry.  They are used to increase or decrease speed from the driver, provide increased torque, and change direction of power transmission.   There are two main types of commonly-used gearboxes:   GEARBOX TYPE Parallel or Standard Gearbox-one where the input and output shafts are parallel. Bevel or Right Angle Gearbox-one where […]

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Calculating Output Speed Using Pulley Diameters and Input Speed

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By on May 10, 2017

Knowing the correct shaft speed of both shafts on a belt-driven machine is important when performing machinery diagnostics. Ideally you would do this by first identifying the input and output speeds using a strobe light, photo tach or laser tach. Once you know the accurate speed of both components, use this formula to determine the […]

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Maintenance Strategies: Part Four – Proactive Maintenance

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By on March 16, 2017

Proactive Maintenance includes a number of maintenance strategies, such as Precision Maintenance, Reliability Based Maintenance, Reliability Centered Maintenance, and Root Cause Failure Analysis. The idea is to anticipate and solve problems before they become problems. Reliability Centered maintenance would begin with a study done on a piece of equipment to gain understanding of all its […]

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Maintenance Strategies, Part Three – Predictive Maintenance

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By on February 21, 2017

Predictive Maintenance, also known as Condition Based Maintenance or affectionately known as “if it ain’t broke, don’t fix it” also has its own set of pro’s and con’s. The pro’s: Rotating equipment usually gives warning signs before failure. Vibration level or pattern changes, rise in temperature, wear detected via oil analysis, performance change, motor current […]

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Maintenance Strategies: Part Two

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By on February 1, 2017

Preventive Maintenance, also known as planned maintenance, scheduled maintenance, calendar based maintenance, historical maintenance, etc. has its own set of pro’s and con’s. The theory is machinery has a life cycle. The probability of failure increases as the machine ages so maintenance needs to be performed prior to failure to extend its life and avoid […]

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