How should I get started with ONEPROD condition monitoring?

How should I get started with ONEPROD condition monitoring?

Quiz brought to you by the ONEPROD line
of fully integrated condition monitoring solutions

Your Current Predictive Maintenance
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The Importance of Predictive Maintenance

Predictive maintenance (PdM) means determining what is wrong with a machine before it fails, and taking pre-emptive steps to prevent such a failure. Effective condition monitoring, a very important component of PdM, allows maintenance to be scheduled on a machine before it fails, saving time and money. Predictive maintenance should be looked at as the ideal operating goal for a facility as opposed to reactive maintenance, which as the name implies puts maintenance crews on the wrong side of machine failure. The four primary benefits of predictive maintenance are:
- Minimized repair duration
- Minimized loss of production hours due to maintenance
- Minimized cost of spare parts and supplies
- Prevention of collateral damage and costs through early detection
We Currently Have A Predictive Maintenance Program in place
We Need A Predictive Maintenance Program
The Importance of Predictive Maintenance

Predictive maintenance (PdM) means determining what is wrong with a machine before it fails, and taking pre-emptive steps to prevent such a failure. Effective condition monitoring, a very important component of PdM, allows maintenance to be scheduled on a machine before it fails, saving time and money. Predictive maintenance should be looked at as the ideal operating goal for a facility as opposed to reactive maintenance, which as the name implies puts maintenance crews on the wrong side of machine failure. The four primary benefits of predictive maintenance are:
- Minimized repair duration
- Minimized loss of production hours due to maintenance
- Minimized cost of spare parts and supplies
- Prevention of collateral damage and costs through early detection
Question 1: Predictive Maintenance
- We Currently Have A Predictive Maintenance Program in place
- We Need A Predictive Maintenance Program

Have Any of These issues happened to you?

Inability to share data between different condition monitoring tools you use.

Gaps in condition monitoring between maintenance shifts.

Infrequent visits from a third-party condition monitoring company.

No In-house vibration analysis expertise to diagnose machine health quickly.
Question 2A: Situations

Your On-Site Technicians

We Have certified Vibration Analysis Technicians on-site

No one on staff is a certified Vibration Analysis Technician
Question 2B: Experience
- We have certified Vibration Analysis Technicians on-site
- No one on staff is a certified Vibration Analysis Technician
Are there individuals in your maintenance or reliability department who are certified to perform vibration analysis?

Portable or Online

We need a Portable Vibration Analysis Tool

We need an Online condition monitoring system.

I'm unsure which type best fits my needs
Question 3A: Movability
- Portable
- Permanent
- Not Sure
Are you looking for a portable tool or a more permanent, mounted solution?

Need to Monitor Critical Assets?

We need to monitor Critical Assets on a daily/high frequency bases

We do not need to monitor critical assets more often than once a day
Question 4B: Dynamic Data
- We need to monitor Critical Assets on a daily/high frequency bases
- We do not need to monitor critical assets more often than once a day
Do you need to monitor critical assets that need dynamic data collected daily, or even more frequently?

Planning Maintenance Routes

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Route-Based Vibration Analysis

Route-based vibration analysis is the practice of following a planned route through a facility, taking prescribed vibration measurements from machines along the route at regular intervals (often weekly, monthly, quarterly, or bi-annually). Route-based vibration analysis, a component of predictive maintenance, helps members of the reliability department establish patterns and trends among the measured machines, which in turn help highlight defects or irregularities.

We need the ability to Plan routes for our condition Monitoring Program.

Route-Based Vibration Analysis

Route-based vibration analysis is the practice of following a planned route through a facility, taking prescribed vibration measurements from machines along the route at regular intervals (often weekly, monthly, quarterly, or bi-annually). Route-based vibration analysis, a component of predictive maintenance, helps members of the reliability department establish patterns and trends among the measured machines, which in turn help highlight defects or irregularities.

We do not need to Plan Routes for our condition Monitoring Program.
Question 3B: Route Planning
- We need the ability to Plan routes for our condition Monitoring Program.
- We do not need to Plan Routes for our condition Monitoring Program.
Do you need the ability to plan routes for your condition monitoring program?

Advanced Analysis Features

We need advanced analysis features like frequency analysis or run up/coast down.

We do not need these advanced analysis features.
Question 4C: Needed Features
- We need Run up/Coast down and/or Frequency Analysis in our Monitoring Program
- We do not need Run up/Coast down or Frequency Analysis in our Monitoring Program
Do you need any of the following features: - Run up/Coast down - Frequency Analysis?

Which Feature is Most Important?

Close

What is dynamic data?

Dynamic data means spectral and time wave data is represented, instead of just overall vibration values.

Intrinsic safety

A tool that is intrinsically safe can be operated in hazardous areas without fear of ignition or combustion. Electrical equipment that is NOT intrinsically safe creates tiny electric arcs in switches, motor brushes, etc. that can potentially ignite in hazardous areas. In intrinsically safe devices these arcs are minimized or completely absent, rendering them safe from ignition.

In North America, intrinsically safe devices are rated based on the level of hazardous environment in which they can safely operate. The strictest intrinsically safe classification is Class 1, Division 1, meaning the device could operate in an area where an explosive mixture is continuously present or present for long periods.

Real-time, continuous vibration monitoring

What is dynamic data?

Dynamic data means spectral and time wave data is represented, instead of just overall vibration values.

Wireless monitoring of hard to reach or confined machinery

The ability to monitor multiple signal types from machinery, including vibration, voltage, IEPE, etc.

Intrinsically safe, with dust and water protection

Intrinsic safety

A tool that is intrinsically safe can be operated in hazardous areas without fear of ignition or combustion. Electrical equipment that is NOT intrinsically safe creates tiny electric arcs in switches, motor brushes, etc. that can potentially ignite in hazardous areas. In intrinsically safe devices these arcs are minimized or completely absent, rendering them safe from ignition.

In North America, intrinsically safe devices are rated based on the level of hazardous environment in which they can safely operate. The strictest intrinsically safe classification is Class 1, Division 1, meaning the device could operate in an area where an explosive mixture is continuously present or present for long periods.
Question 4A: Important Features
Which one of the following features is most important to you and your condition monitoring program?
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How should I get started with ONEPROD condition monitoring?

Quiz brought to you by the ONEPROD line
of fully integrated condition monitoring solutions

Your Current Predictive Maintenance

The Importance of Predictive Maintenance

We Currently Have A Predictive Maintenance Program in place

We Need A Predictive Maintenance Program

The Importance of Predictive Maintenance

Have Any of These issues happened to you?

Gaps in condition monitoring between maintenance shifts.

Infrequent visits from a third-party condition monitoring company.

No In-house vibration analysis expertise to diagnose machine health quickly.

Your On-Site Technicians

We Have certified Vibration Analysis Technicians on-site

No one on staff is a certified Vibration Analysis Technician

Portable or Online

We need a Portable Vibration Analysis Tool

We need an Online condition monitoring system.

I'm unsure which type best fits my needs

Need to Monitor Critical Assets?

We need to monitor Critical Assets on a daily/high frequency bases

We do not need to monitor critical assets more often than once a day

Planning Maintenance Routes

Route-Based Vibration Analysis

We need the ability to Plan routes for our condition Monitoring Program.

Route-Based Vibration Analysis

We do not need to Plan Routes for our condition Monitoring Program.

Advanced Analysis Features

We need advanced analysis features like frequency analysis or run up/coast down.

We do not need these advanced analysis features.

Which Feature is Most Important?

What is dynamic data?

Intrinsic safety

Real-time, continuous vibration monitoring

What is dynamic data?

Wireless monitoring of hard to reach or confined machinery

The ability to monitor multiple signal types from machinery, including vibration, voltage, IEPE, etc.

Intrinsically safe, with dust and water protection

Intrinsic safety

How should I get started with ONEPROD condition monitoring?

Quiz brought to you by the ONEPROD lineof fully integrated condition monitoring solutions

Your Current Predictive Maintenance

The Importance of Predictive Maintenance

We Currently Have A Predictive Maintenance Program in place

We Need A Predictive Maintenance Program

The Importance of Predictive Maintenance

Have Any of These issues happened to you?

Inability to share data between different condition monitoring tools you use.

Gaps in condition monitoring between maintenance shifts.

Infrequent visits from a third-party condition monitoring company.

No In-house vibration analysis expertise to diagnose machine health quickly.

Your On-Site Technicians

We Have certified Vibration Analysis Technicians on-site

No one on staff is a certified Vibration Analysis Technician

Portable or Online

We need a Portable Vibration Analysis Tool

We need an Online condition monitoring system.

I'm unsure which type best fits my needs

Need to Monitor Critical Assets?

We need to monitor Critical Assets on a daily/high frequency bases

We do not need to monitor critical assets more often than once a day

Planning Maintenance Routes

Route-Based Vibration Analysis

We need the ability to Plan routes for our condition Monitoring Program.

Route-Based Vibration Analysis

We do not need to Plan Routes for our condition Monitoring Program.

Advanced Analysis Features

We need advanced analysis features like frequency analysis or run up/coast down.

We do not need these advanced analysis features.

Which Feature is Most Important?

What is dynamic data?

Intrinsic safety

Real-time, continuous vibration monitoring

What is dynamic data?

Wireless monitoring of hard to reach or confined machinery

The ability to monitor multiple signal types from machinery, including vibration, voltage, IEPE, etc.

Intrinsically safe, with dust and water protection

Intrinsic safety

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Quiz brought to you by the ONEPROD line
of fully integrated condition monitoring solutions